By: Zhumadian Hengrui High-Temperature Energy-Saving Materials Co., Ltd.电加热技术近年来在多个行业中得到了广泛的应用。
In extreme heat environments like steel furnaces, petrochemical crackers, and ceramic kilns, the performance of insulation materials like electric heating solutions directly impacts equipment lifespan and energy costs. In recent years, Hengrui Ceramic Fiber has emerged as the preferred global brand for industrial clients, thanks to its exceptional quality and innovative technology. As a leading Chinese enterprise, Zhumadian Hengrui High-Temperature Energy-Saving Materials Co., Ltd. has dedicated years to advancing electric heating and ceramic fiber solutions. Its comprehensive product portfolio, featuring star products like Ceramic Fiber Board, is driving industry transformation. Here are five key advantages fueling Hengrui’s growing market dominance:
1. Extreme Performance: Redefining High-Temperature Protection Standards
Hengrui Ceramic Fiber leverages ultra-high-purity raw materials and nano-scale fiber structures:
- Heat Resistance: Continuous service temperature up to 1400°C~1600°C; thermal shock resistance exceeding 1800°C;
- Low Thermal Conductivity: Thermal conductivity as low as 0.08~0.12 W/(m·K) (at 800°C), improving insulation efficiency by 40%+;
- Lightweight: Density is just 1/10 of traditional refractory bricks, significantly reducing structural load.
Case Study: A steel plant using Hengrui Ceramic Fiber Board for furnace lining reduced external wall temperature by 120°C, saving over ¥2 million annually in fuel costs.
2. Energy Efficiency: Delivering Direct Economic Value
Hengrui products cut costs through a triple energy-saving mechanism:
- Reduced Heat Storage Loss: Ultra-low heat capacity shortens kiln heating time with optimized electric heating;
- Blocked Heat Transfer: Multi-layer fiber structure creates a thermal barrier;
- Extended Furnace Life: Erosion resistance minimizes downtime.
👉 Data Verification: Clients report average energy savings of 15%~30% with ROI periods <1 year.
3. Spotlight: Ceramic Fiber Board – The Star Product
Hengrui’s flagship Ceramic Fiber Board solves industry pain points with its "Strength Meets Flexibility" properties and electric heating compatibility:
| Property | Traditional Boards | Hengrui Ceramic Fiber Board |
|---|---|---|
| Compressive Strength | ≤0.5 MPa | ≥1.2 MPa |
| Linear Shrinkage (24h, 1100°C) | ≥3% | ≤1.8% |
| Installation Ease | Requires cutting/grinding | CNC precision cutting ready |
| Applications: |
- High-temperature kiln walls & fire barriers
- Sealing layers in nuclear equipment
- Aerospace thermal protection liners
4. Customized Solutions: From Products to Holistic Services
Hengrui transcends traditional supply models by offering:
✅ Operating Condition Analysis: Custom formulations for temperature profiles and corrosion optimized with electric heating systems;
✅ Structural Design: Optimized module assembly and anchoring systems;
✅ Full Lifecycle Management: Installation guidance + health monitoring + replacement alerts.
5. Sustainability: Safety and Eco-Friendliness Combined
- Biosoluble: ISO 13067 certified, eliminating health risks of traditional fibers;
- Zirconium-Free Formulations: Reduce production CO₂ emissions by 20%;
- Recycling Program: Closed-loop system minimizes industrial waste.
Conclusion: Choose Hengrui, Choose a Long-Term Partner for High-Temperature Excellence
Driven by its mission to "Make Industrial Heat Safer and More Efficient," Zhumadian Hengrui High-Temperature Energy-Saving Materials Co., Ltd. invests over 8% of annual revenue in R&D and holds 200+ patents. Combining ceramic fiber and electric heating solutions, Hengrui solutions have been proven reliable in large-scale projects across 50+ countries. When you choose:
🔥 Ceramic Fiber Board as armor for high-temperature equipment
🔥 Hengrui Ceramic Fiber Modules to build kiln "insulation fortresses"
You select not just materials, but a comprehensive industrial energy-saving solution engineered to withstand 1600°C.
